How to Make a Quick Bushcraft Trail Fork

When I go on an overnight camp/hike I enjoy the ‘camping’ more than the ‘hiking’.  I always look forward to picking a site, setting up camp, and getting a fire going so I can relax.  I hate pushing a hike up until dusk looking for a site.  I prefer to choose a site well before dark so that I can get everything in order and work on what I call ‘camp-craft’.  I always work on little projects once I’ve set up camp.  Whether it’s building a tri-pod to hang a cook pot or carving a spear, I like a good camp-site project.  I like to improvise when it comes to some camp tools as well – source from nature what I can when it makes sense.  Not only does this give me something to do, but it also allows me to carry in less gear – which is always a plus.

One such little project is what I call the Trail Fork and it can be made in less than 1 minute.

 

I rarely eat Ramen Noodles at home but when it comes to a camping trip they are one of the first things I grab.  They are cheap, easy to prepare and delicious.  And, they are best eaten with a fork.  To improvise a quick fork from nature, look to the trees.  Typically, I look for Pine or Maple.   Pine and Maple branches consistently grow in the fork-shaped pattern we are looking for and both trees are non-poisonous.  In this post example, I am using White Pine.  I prefer Pine because of the aroma and slight flavor in the finished fork.  It adds a very natural element to any camp meal.  Below are 2 branches with about 6-8 nice forks hidden in-side.  Instead of Where’s Waldo, let’s play Where’s the Fork?

I know that you already see where I’m headed with this.  You are looking for the areas where the branch splits off into 2-4 branches.

Often, you will find this useful arrangement multiple times on just one branch if you need forks for a group.

Just a few quick slices with your knife and the forks begin to take shape.

Cut at 45 degree angles so the ends are already nice and sharp.

You can use them ‘AS IS’ or spend another 15 seconds and trim off the outer bark.

These trail forks are prefect for Ramen Noodles and also work great for stirring small pots of soups and stews.

Next time you’re eating a meal at camp take a moment and give it a try.  Do you have any camp-craft projects that are simple and easy to do?  If so, share one with a comment below.

Remember, it’s not IF but WHEN,

Creek

About Willow Haven Outdoor & Creek Stewart
Creek Stewart is the Owner and Lead Instructor at Willow Haven Outdoor - a leading Survival and Preparedness Training Facility located on 21-acres in Central Indiana.  For more information on Survival Courses and Clinics offered at WHO, click HERE.  Creek is also author of the new book Build the Perfect Bug Out Bag: Your 72-Hour Disaster Survival Kit.  His book is currently available for preorder on AMAZON.COM for only $11.20 - LIMITED TIME ONLY.  If you enjoy Creek's Blog Posts, you will also enjoy his new book.  You can contact Creek directly at creek@willowhavenoutdoor.com.
 
 

The 1 Hour Custom Kydex Knife Sheath – IN YOUR KITCHEN

We’ve all been there… you like the knife but hate the sheath.  Or, you lost a sheath.  Or, you’ve made your own knife that now needs a sheath.  If you are an outdoors man, at some point in your life you are going to have a knife but no sheath.  Without a sheath you can’t really carry the knife which means that you can really use it in the field.  It might as well stay in your kitchen to cut up tomatoes.  What a waste.

If your knife is “sheathless” you pretty much have 4 choices:

  1. Find a sheath from another knife that fits well enough to make due (this never turns out well)
  2. Make a leather sheath yourself (easier said than done – this is a true skill and requires several leather working tools)
  3. Hire someone to make a custom knife sheath (Get ready to pay out some big bucks)
  4. Make your own custom kydex sheath.  (Affordable and fairly simple with no expensive tools)

Option # 4 – MAKE YOUR OWN KYDEX SHEATH – is the subject of this post.

Some of the most expensive knives on the market come with Kydex sheaths – Tom Brown Tracker & Becker BK2 for example.

Becker BK2 Companion Knife

Becker BK2 Companion Knife

Kydex is an extremely durable and functional sheath material.  It also just happens to be very inexpensive and easy to work and mold with simple tools you probably already have at home.  This was the first Kydex sheath I ever made and it took me only about 1 hour.  

Kydex is a thermoplastic material that can be heated up and molded while hot and soft.  Once cooled it retains it’s rigid and almost indestructible texture and properties.  It is extremely popular for knife sheaths and gun holsters.  It is water resistant and is pretty much hassle free.  Bottom line – it’s functional.

Interested in your own Kydex Sheath Build? Read on….

I recently bought a Gerber BIG ROCK camp knife.  It’s a really great fixed blade knife.  I wanted a descent knife to keep in my Bronco and this one fit the bill – and it was only $39.  The only problem – I just didn’t like the sheath.  So, I decided to make a custom sheath using Kydex I ordered from http://www.knifekits.com.

To make a kydex sheath you really only need 7 ingredients:

  • A section of Kydex sheeting
  • Some rivets and rivet punch
  • A Belt fastener (for carrying your knife on a belt)
  • An oven or toaster oven
  • A drill with some bits
  • Hobby saw or Band Saw
  • A foam press for pressure molding the heated/soft kydex around your knife (homemade)

By the way – I’ve seen many people making custom kydex sheaths and holsters for knives, guns, flashlights, etc… on the side for part-time income.  It can be a great hobby for gifts or a side business.  Everyone has their own skill-sets.  You never know, you may become a Kydex Craftsman.

STEP # 1: Get some Kydex and supplies

I ordered everything ala-cart from www.knifekits.com but if I had it to do over again I would have ordered this kit for $10.95: KYDEX KNIFE KIT

It includes the following:

  • (1) 12×12 piece of .060 KYDEX material (cell/smooth finish).
  • (1) Ball chain 20 lb pull (breaking strength) This chain is common on neck style knives.
  • (10) #8 – 8 black rivets. Requires a .25 inch hole in the sheath for fastening.
  • (1) 2″ Belt Size Capable, Matching Color Custom Pre-formed CKK Design Kydex Belt Loop (w/fastening hardware)(Vertical/Horizontal carry) Universal Mounting Design

2 items not included that you will need are a RIVET PUNCH and a foam press (I show you how to make your own later).

STEP 2: Determine sheath size

Once you have everything rounded up and about an hour to invest, it’s time to determine your sheath size.  This doesn’t have to be exact because you can trim it down later.  Error on the side of too big.  Make sure the piece you cut is wide enough to cover your blade when folded over – I made mine wider to include space for a fire steel.  Also make sure it is long enough to cover the blade and about 1 inch up the handle.

Mark the kydex with a pencil and score it with a knife or razor.  Then you can break it fairly easily.

 

I had plenty left over for another project later…

STEP # 3: Make your press

In order to form the heated kydex sheet around your blade (or other object) you need to press the heated and pliable kydex sheet in a foam press.  You can buy these but they are pricey.  If you really get into making these it would be a good investment.  I made one out of an old foam thermarest seat and used a vice to apply the necessary pressure.

As you can see I cut 2 equal sections out of the seat and simply glued them to 2 scrap pieces of 1/2″ press board.  Your foam needs to be at least 1.5″ thick.  Have your vice nearby and ready to go.

STEP # 4: Heat your kydex sheet in the oven

I tossed my cut kydex sheet onto a baking pan and put it in the oven at 300 degrees and checked it every few minutes.  It took about 10 minutes to get nice and soft and pliable.  USE GLOVES.  Once it was pliable, I took it out and folded it over my knife blade…

STEP # 5: PRESS the kydex around the knife

I folded mine from side to side but I suppose you could do it from end to end as well.  I wanted to create a pocket on one side, though, for a fire steel.  DON’T WORRY – if you screw this up all you have to do is toss the kydex back in the oven and it goes back to it’s original shape.  I had to do this part 4 or 5 times to get it right.  You also have to work fairly quickly because as the kydex cools it hardens.  This all has to be done while it is nice and pliable in order to work properly.

Quickly, I sandwiched the knife and kydex wrap between my foam lined board and winched it down in the vice as tight as I could get it.  WAIT 10 minutes. (This, too, I did several times.)

STEP # 6: Draw out your final sheath shape with a pencil

It took me a few tries but eventually I ended up with this rough shape out of the press.  I decided to incorporate a fire steel which was a little tricky.  It would have gone quicker if I just stuck with the basic sheath.  Notice the kydex comes up over the handle about 1/2 to 1″.  This is important because it’s this section that holds your knife in the sheath once you are finished.

 

Once you take the knife out of the press, it’s time to draw on your final sheath design.

I just took a pencil and roughed out a quick shape and also marked where I wanted my rivets as well.

STEP # 7: Cut out the sheath shape

Using a hobby saw or band saw, cut out your sheath shape.

Then, drill your holes to match your rivet size.  Make sure your knife goes in and out well.  I held shut the sheath tight and tested taking the knife in and out to make sure it would work properly before punching my rivets.

STEP # 8: Attach your belt attachment and punch your rivets

Finally, punch your rivets and attach your belt attachment.  The belt attachment typically goes in place of two of your rivet holes and screws in with set screws.  It’s pretty simple.  As you can see I used a Tek-Lok Belt Attachment.  In retrospect it is a little bulky but very functional.

STEP # 9: Sand the edges and make final adjustments

Your finishing steps are to sand the edges.  I did this with a 4″ grinder to save time.  I also had to trim down the part where the handle went to make it easier to take the blade out.  Below are a few pics of the final product.

CONCLUSION

Custom molding kydex takes some practice and patience but with a little bit of both you can quickly become proficient with making custom sheaths and holsters for a variety of applications.  And, once you have the initial set of tools (rivet punch and foam press), the kydex sheets are really cheap.

So for all of you do-it-yourselfers out there, if you haven’t yet tried working with kydex I think it will be a fun project to take on this winter.

Let me know if you have any specific questions that I haven’t covered here – I will do my best to help you based on my limited experience with kydex.

All the best-

Creek

About Willow Haven Outdoor & Creek Stewart
Creek Stewart is the Owner and Lead Instructor at Willow Haven Outdoor - a leading Survival and Preparedness Training Facility located on 21-acres in Central Indiana.  For more information on Survival Courses and Clinics offered at WHO, click HERE.  Creek is also author of the new book Build the Perfect Bug Out Bag: Your 72-Hour Disaster Survival Kit.  His book is currently available for preorder on AMAZON.COM for only $11.20 - LIMITED TIME ONLY.  If you enjoy Creek's Blog Posts, you will also enjoy his new book.  You can contact Creek directly at creek@willowhavenoutdoor.com.
 
 

How To Make Pine Resin Glue

The Pine Tree is an amazingly useful tree to any bushcrafter or survivalist.  First of all, the entire tree is edible…the bark, the needles, the pine cones, etc…  The roots can be used as cordage.  You can make pine needle tea which is rich in vitamins.  You can also use the limbs as building materials and the pine boughs as bedding.  Pine sap also makes excellent fuel for camp lamps and fire starting.  The subject of this post, however, is  how to use PINE SAP to make an all natural and very durable glue.

Pine resin glue can be used for all kinds of applications – at home or in the wild.  I’ve used Pine Resin Glue to make fish-hooks, frog gigs and all kinds of other useful tools.  I’ve also used Pine Resin Glue at home for every day projects.  In this post, we will use Pine Resin Glue to secure Ferrocerium Rod Fire Steel Blanks inside of pre-drilled deer antler handles.

Pine resin can be found on almost EVERY pine tree.  You can typically find it where the pine tree has been wounded by either insects or a broken limb.  The sap will seep from the wound.  You can sometimes find it dried in clumps and nodules all around the tree.

Pine Sap Leaking From Wound On Pine Tree

Pine Sap Leaking From Wound On Pine Tree

 The only other ingredient besides the Pine Sap that you need to make Pine Resin Glue is charcoal.  Just plain old charcoal right out of a campfire will work just fine.  Below is a photo if some pine resin nodules I collected along with a small amount of charcoal from a camp fire.

Charcoal Chunks & Dried Pine Resin Pieces

Charcoal Chunks & Dried Pine Resin Pieces

The first step to making Pine Sap Glue is to melt down the pine sap.  I placed the sap clusters in an Altoids Candy Tin and put it on my hot fireplace.

Melting Pine Resin Clusters on Fireplace

Melting Pine Resin Clusters on Fireplace

While the pine resin is melting down, crush up your charcoal pieces into a fine powder.  I am simply using a stick.  You could easily do this in the bush on a flat rock or on a piece of bark.

Crush Charcoal Into Fine Powder

Crush Charcoal Into Fine Powder

The formula I’ve always used for making this glue is 1 part charcoal to 3 parts pine resin.  You will have to experiment with what works best for you. Too much charcoal and your glue will be brittle, too little charcoal and your glue will not be durable enough.  After the pine sap has melted down, mix in the crushed charcoal.

Mix Crushed Charcoal Into Melted Pine Sap

Mix Crushed Charcoal Into Melted Pine Sap

As your sap cools, it will harden.  Thoroughly stir in the charcoal before it cools too much.

Mix In Charcoal Really Well Before The Melted Sap Cools

Mix In Charcoal Really Well Before The Melted Sap Cools

Your glue is complete and ready to use.  Once the glue has cooled, you will need to heat it back up in order to use it again.  At this point, you have a few options.  You can leave the glue in the tin or whatever container you mixed it in.  Or, as the sap cools, you can form it on the stick – which is the way I like to keep Pine Resin Glue.

Pine Resin Glue Hardened on Stick

Pine Resin Glue Hardened on Stick

To use the glue simply heat it up over a flame and apply it to whatever you need.  In this case, I am putting some on the end of the Ferro rods that I will be inserting into the pre-drilled deer antlers.

Carving Away Excess Pine Sap Glue

Carving Away Excess Pine Sap Glue

After carving away the excess glue, these Ferro Rods are ready to use in the field and will provide years of excellent service.  I love the idea of making and using Pine Sap Glue from scratch with all natural materials and then using it to build a tool that I will take out with me in the woods and use over and over and over again.  It just doesn’t get any better than that.

3 Completed Ferro Rods With Mora 840 MG and a "Glue Stick"

3 Completed Ferro Rods With Mora 840 MG and a "Glue Stick"

Ferro Rod on Coyote Fur

Ferro Rod on Coyote Fur

If you have any questions or comments, feel free to leave them below.  I’ve also posted a video below of the entire process from harvesting the sap to building the ferro rods.  Enjoy!

Cheers-

Creek

Pine Resin also makes an excellent fire-starter.  For an informative post written by survivalist JJ Johnson about this subject visit http://www.realitysurvival.com/pine-pitch-firestarter/.

About Willow Haven Outdoor & Creek Stewart
Creek Stewart is the Owner and Lead Instructor at Willow Haven Outdoor - a leading Survival and Preparedness Training Facility located on 21-acres in Central Indiana.  For more information on Survival Courses and Clinics offered at WHO, click HERE.  Creek is also author of the new book Build the Perfect Bug Out Bag: Your 72-Hour Disaster Survival Kit.  His book is currently available for preorder on AMAZON.COM for only $11.20 - LIMITED TIME ONLY.  If you enjoy Creek's Blog Posts, you will also enjoy his new book.  You can contact Creek directly at creek@willowhavenoutdoor.com.
 
 

How to Carve a BushCraft Wooden Spoon: Step by Step

BushCrafting and Spoon carving have a deep history together.  Carving wooden utensils and bowls is a classic bushcraft project.  Below is a step-by-step pictorial that will help you get through your first Spoon Carving project.  Below the photos is a video that will help as well.

Let me know if you have any questions at all!  Cheers, Creek